Creating information-rich environmentsCreating businesses of engaged business people Connecting people and their work to goals Aligning measurement, rewards and recognition with business strategy

Lean Gone Too Hard

Many businesses have adopted aspects of what’s commonly referred to as lean. Lean is an overarching way of creating and sustaining an organization that’s waste free. Waste is loosely defined as any process or activity–like overproduction, scrap, rework, excessive movement, inventory–that a customer isn’t willing to pay for.  In some businesses, these efforts are creating growth through higher performance from people and processes.

But other businesses have simply gone through the motions and have little to show for their efforts other than a bunch of disgruntled employees. In most cases they fail because they  adopt tools, techniques, measures and mechanics associated with lean, but  don’t recognize that lean is a mindset  that must be built into the culture. These organizations view lean as no more than moving machines around or changing workflow arrangements without much input from employees.

A lean culture values–and is obsessed by–customers, employees and continuous improvement.

In the lean world, there’s a workplace organizational methodology called 5S (pronounced five ess). The name comes from five Japanese words that loosely translate to Sorting, Straightening, Shining, Standardizing and Sustaining. If you 5S’ed your garage this morning, it would be immaculate. There’s a place for everything and everything should be in it’s place, as the ditty goes.

But like most things in business, it’s easy to go anal nuts with lean. So nuts that some companies have used gobs of white tape to outline where, for instance, standard desk items should go on a desk–your desk. I was visiting a company recently and desks had taped outlines reserved for the stapler, the desk owners’ laptops, yet another for the paperclips, calculators and drink coasters. Neatly typed at the base of each rectangle were the words, STAPLER, LAPTOP, PAPERCLIPS, CALCULATOR AND COASTER, BLACKBERRY.

Now some lean acolytes would respond by saying, “Of course, that’s the way it’s supposed to be to make sure everything has its place and is in its place.”

To these acolytes I’d suggest they take their trolls of tape where they will do some good and not offend my sensitivities to pure, unadulterated tackiness and most employees’ sensitivities to intrusions into their personal expression.

Forcing this kind of rigid structure takes away the passion and fun out of a team’s quest for greatness. I visit a lot of offices and employee cubicles and I get a real kick out of seeing family pictures, little kid’s school drawings and personalized disorder that communicates about the owner of the cubicle or the office.  There’s a line between a quest for professional order and an act that snuffs out the very personality that was a key ingredient to your decision to hire Mary, the accountant.

What should really matter is our ability to meet customer requirements. For example, hospital patients (customers) might benefit if the hospital didn’t permit nurses to put medications wherever they want –each nurse having a different spot or putting the medicines in a different spot each time. The lack of standardization might lead to errors. In this case, the need for standardization probably outweighs the need for individual expression.

But in cases like determining how to decorate an office or deciding where you will place your stapler, there’s probably no customer benefit to having standardized decorations or taped off areas for your stapler, lamp or whatever. If anything, it dehumanizes the workplace. It takes away the color and passion and personal expression. The following video satirizes the use of lean as a mindless way to control.

Congratulations to ITT for Winning Platinum

PR News announced that our client, ITT Corporation, won the 2010 Platinum Award for Internal Communication. The award recognizes the work we did in the company’s Texas Turbine Operation in Lubbock, Texas.  Courtney Reynolds led the effort for ITT.

The project was focused on integrating the so-called hard and soft sides of lean to improve operating and financial performance. During the effort, sales increased 30 percent, productivity went up 10 percent, quality went up 40 percent and on time delivery increased from 70-95 percent .

This work now is serving as a company model for other facilities undergoing a lean transformation.

To learn more, watch the video on the our home page.

Young Grads Need to Differentiate

I receive many resumes from recent or soon-to-be college graduates. Many are extremely bright kids from the best schools. They do a good job laying out what they’ve done before and during college, but almost all have a flaw that can be fatal in this economy.

Let’s assume you and I are looking at the resume I was reviewing last week. It was a model background, great college, lots of impressive activities and internships during school and between semesters. Call it the model background for a college kid.

Content was strong but the packaging was deficient. Call it an iPod in a crummy box, which Steve Jobs would never permit.  The primary packaging deficiency? Lack of differentiation. His model background did not sell him over all the other model backgrounds out there.

Here’s what I told a young neighbor who was seeking my “business advice” about her resume and job search just recently.

“You and others with model backgrounds are competing for a finite number of jobs. Think of yourself and your competition (i.e., those with other model backgrounds) as boxes of cereal on a supermarket shelf. You’re all sitting there with very model backgrounds that are waiting to be purchased. If I’m a recruiter or a hiring manager at Name Your Company and I have a pile of model backgrounds from people coming out of school (I’ve thrown away the ones from people with average backgrounds), why should I hire you? What is it about your resume that makes you more special than those other boxes of cereal on the shelves?

“Think of your resume as packaging, not a list of activities. There’s a reason Apple is obsessed with design and packaging. Sure, people buy the results that an iPod or Mac Pro delivers. But the cool packaging helps make Apple products further stand out—and sell.

One way to differentiate is to turn activities into results where you can.  I realize that a 21 year old has a smaller list of accomplishments than someone older.  But, try your best to explain not just what you did but why it mattered. If your competitors have lists of activities and you have even a small list of results, you may have a point of differentiation that will represent a tipping point for your customer.

A good hiring manager has choices (lots of them these days).  She will decide on the candidate that stands out above the crowd.

What will make you stand out and, in turn, make the hiring manager look good to her boss?